Supervision of erection/revamping/shut-down jobs
Pre-commissioning check, after erection
Revamping of kilns/mills from planning to commissioning (Technical Consultancy):
Planning of repairs
Assistance in procurement of spares
Inspection and expediting
Preparatory work for repairs
Supervision of repairs, commissioning, etc.
Mechanical trouble shooting of kilns/mills
Diagnostic study (technical audit) of rotary kilns, dryers, coolers, granulators and ball mills along with complete assessment of condition vis a vis residual life of critical components and to draw a plan for action for rectification or replacement.
Alignment of rotary-kilns/dryers and ball mills (checking and rectification).
" Seminar/training programme on 'Maintenance of Rotary Kilns':
Rotary Kiln forms a vital equipment in process industry, like Cement/Sponge-iron. It is, therefore, necessary to associate trained & experienced personnel, who have a clear understanding of mechanical function of all the components, to look after maintenance of rotary kilns. Experience has shown that by the time symptoms are visually obvious, it is too late & leads to costly replacements. A pro-active approach, more so in the case of such rotary equipments, which are subjected to severe mechanical & thermal loading, is essential.
With this specific objective in view, we organise programmes, on 'Maintenance of Rotary Kilns'.
We can conduct such programmes, tailor made to suit your requirement, targeted at managers/engineers & also sr. technicians, at your plant premises.
We have conducted a number of programmes for various process industries.
Programmes of the above nature are convenient & cost effective, as relatively a large group of personnel can attend.
Our faculty members have vast experience, at senior levels, in renowned companies like ACC, L&T, Walchand Nagar Industries, encompassing all aspects of rotary kilns viz.: Operation/Maintenance/Revamping (major-maintenance)/Installation/Trouble-shooting, etc.
A typical programme, covers broadly the following subjects, with thrust on practical aspects:
- Constructional & basic design features
- Maintenance concept
- Common problems faced & the underlying reasons
- Inspection & alignment
- Revamping/major maintenance (replacement of s. rollers/shell/tyre/girth-gear including reversal, etc.)
- Erection of new kiln
- Case studies
- Group discussions